e) Tolerable harmonic content NA
f) Capacity rating factor for 1 min
f) Capacity rating factor for 1 min
& 30 min 1
min - 0.45, 30 min - 1.02 ECV
TABLE-XIII
POWER DISTRIBUTION SCHEME FOR MOTOR LOADS
Sr. No.
|
Description
|
Feeding
Source
MCC/ PDB
No.
|
Upstream
Source
|
Connected
Motor Loads
|
1
|
V1/V2 System
|
MCC-1 and
MCC-2
|
Normal PCC
Panel
|
3 Nos.V2 Fans
–75KW
2 Nos. V1
Fans-15 KW
|
2
|
E2 System
|
MCC-3 and MCC-4
|
Emergency PCC
Panel
|
3 Nos. E2
Fans-90KW
FHA Loads
|
3
|
Tank Space
Area-1
|
MCC-5
|
Normal PCC
Panel
|
Fractional
H.P. Process Motors
|
4
|
Tank Space
Area-1,2 and Formaldehyde Area
|
MCC-6
|
Normal PCC
Panel
|
Fractional
H.P. Process Motors
|
5
|
EOG and VOG
Systems
|
MCC-7 and
MCC-8
|
Emergency PCC
Panel
|
1 No. EOG Fan-
22.5 KW
1 No. VOG
Fan-15 KW
|
6
|
DOG-1&2
|
MCC-9 and
MCC-10
|
Emergency PCC
Panel
|
1 No. DOG-1
Fan-22.5 KW
1 No. DOG-2
Fan-15 KW
|
7
|
PCW System
|
MCC-11 and
MCC-12
|
Normal PCC
Panel
|
1 No. Pump
Motor –110 KW
1 No. Pump Motor-90
KW
|
8
|
(Boiler +
Compressor) System
|
MCC-13
|
Normal PCC
Panel
|
2 Nos.
Compressor Motor-145 KW
2 Nos. SFU
Feeders for Boiler system
|
9
|
Compressor
Motor
|
MCC-14
|
Emergency PCC
Panel
|
1 No.
Compressor Motor-75 KW
|
10
|
Refrigeration
System
|
MCC-15
|
Normal PCC Panel
|
2 Nos.
Compressor Motors-160 KW
2 Nos. Chilled
Water Pump-25 KW
|
11
|
FHA MCC Panel
|
MCC-16
|
Normal PCC
Panel
|
2 Nos. DM
Water Cooling Pump- 7.5 KW
2 Nos.
Transfer Dolley-3.7 KW
1 No.
Hydraulic Power Pack-50 KW
2 Nos.
Dissolver Crane-15 KW
|
12
|
FHA MCC Panel
|
MCC-17
|
Emergency PCC
Panel
|
1 No. EOT
Crane-95 KW
1 No. Hot Cell
Crane-10 KW
|
13
|
Make Up Area
(MUA)
|
MCC-20,
MCC-21, MCC-25
|
Normal PCC
Panel
|
Process Pump
Motors
|
14
|
Cell Top
Cranes
|
MCC-8
|
Normal PCC
Panel
|
1 No. 20/5 Te
Cell Top Crane- 18 KW
|
15
|
Pu Lab
|
MCC-27
|
Normal PCC
Panel
|
2 Nos. 63A SFU
feeders
|
16
|
U4 System
|
MCC-22
|
Normal PCC
Panel
|
4 Nos., 25 KW
Rectifier
Electrolyser
|
17
|
Access Gallery
Pump Motors
|
MCC-18, MCC-20
and MCC-21
|
Normal PCC
Panel
|
Fractional
H.P. Process Motors
|
18
|
Control Room
|
UPS DB
|
Emergency PCC
Panel
|
Control room
lightings, Area monitors, instrumentation systems etc.
|
19
|
Health Physics
Instruments
|
UPS DB
|
Emergency PCC
Panel
|
Alpha, Beta
and Gamma Monitors
|
NOTE- Normal and Emergency PCC (Power Control
Center) Panels shall be installed in R.O.P.
substation.
TABLE : XV
PARAMETERS OF COPPER AND
STEEL.
S.No.
|
Description
|
Copper
|
Steel
|
1
|
Maximum
allowable Temperature.
1. Brazed
welded joints.
2. Bolted
joints.
|
450 0
C
250 0
C
|
620 0
C
310 0
C
|
2
|
Electrical
Resistivity m W / cm.
|
1.589
|
15.0
|
3
|
Temperature
Coefficient of resistance / 0 C
|
0.00427
|
0.00423
|
4
|
Density gm/cm3
|
8.96
|
7.86
|
5
|
Specific Heat
Cal / gm 0 C
|
0.092
|
0.114
|
6
|
Factor K
|
2.922
|
8.571
|
7
|
Environment
which is corrosive for the material.
|
Hot softened
water containing NaHCO3, Ammonia, oxidising agents etc., Soil with
poor drainage.
|
Chlorides,
Sulphite, Sulphates, Carbon, less than 5 pH low resistivity soil acidic
atmosphere.
|
8
|
Environment in
which the material exhibits good corrosion resistance.
|
Practically
all atmospheres polluted atmosphere, fresh water, and sea water.
|
Alkaline
Atmosphere.
|
TABLE : XVI
MATERIAL AND SIZE OF EARTH
LEADS
No.
|
Item
|
Material
|
Size
|
1.
|
Main earthing
conductor
|
Copper
|
2 x 126.7 Sq.mm
|
2.
|
415 V Power
panel and transformer
|
Copper
|
2 x 126.7 Sq.mm
|
3.
|
415 V MCCs/ Lighting panels
|
Copper
|
2 x 126.7 Sq.mm
|
4.
|
Lighting DBs
and Control Board
|
Copper
|
65.09 Sq. mm
|
5.
|
Fences, Towers,
Lighting Mast
|
Steel
|
65.09 Sq. mm
|
6.
|
Motors
1) 75kW and
above
2) 20 to
75kW
3) 7.5 to
20kW
4) Upto 7.5kW
|
Copper
Copper
Copper
Copper
|
126.7 Sq. mm
65.09 Sq. mm
(7 x 2.5 mm)35 Sq. mm
(7 x 1.4 mm)10 Sq. mm
|
7.
|
Lighting fixture,
single phase and
receptacle lighting conduits
and junction boxes
|
Copper
|
14 SWG
|
8.
|
Cable tray
- connection with
main earthing grid
|
Copper
|
65.09 Sq. mm
|
9.
|
Along the
cable tray and
interconnection of trays
|
G
I
|
25 x
6mm
|
10.
|
Size of
earthing mat for
earthing handle of
isolator and breaker
in yard
|
Copper
|
35 Sq. mm (7 x 2.5 mm)
|
Table-XVII
TECHNICAL PARTICULARS OF MOTORS
Sr. No.
|
Description
|
Specification
|
1.
|
Standards
applicable
|
IS 325, IS 12615
|
2.
|
Type
of enclosure, cooling and degree of protection
|
TEFC, Fan cooled, IP 55.
|
3.
|
Type of
duty
|
Maximum continuous (S1), S4 duty for
Crane motors.
|
4.
|
Rated
voltage
|
415 V
|
5.
|
Rated
frequency
|
50 Hz
|
6.
|
No. of
phases
|
Three phase
|
7.
|
Mechanical input
in KW
|
To
suit the equipments’ requirements for operation at
120% of the designed capacity or to suit the design requirement of the equipment with 15%
margin, whichever is higher.
|
8.
|
Class
of insulation
|
Class F
|
9.
|
Rotor
|
Squirrel cage
|
10.
|
Temperature
rise class
|
Class B
|
11.
|
Breakway torque
|
To suit the driven equipment.
|
12.
|
Breakway
starting current
|
Not exceeding 600% of FL current.
|
13.
|
Details
of shaft extention
|
As
per the requirement of the driven equipment.
|
14.
|
Limits
of voltage and frequency between
which the motor is required to operate continuously and satisfactorily.
|
415 V + /- 10% Hz, 50 Hz +/- 5%.
|
15.
|
Direction of rotation
|
Bi-directional
|
16.
|
Vibration & Noise level
|
As per IS 12065 & IS 12075
respectively.
|
17.
|
Method of starting
|
Mostly Direct-on-line, Star-delta &
using soft starters and VVVF drive in some cases.
|
18.
|
Speed in revolutions per minute at rated
output.
|
1500 rpm, approximate, at 1000 rpm
alternatively.
|
19.
|
System earthing
|
Earth electrode grounding system
|
20.
|
Equipment earthing
|
Motor body to be connected to earth
electrode through copper
conductor at two different places
|
21.
|
Particulars of tests
|
All type and routine tests as well as
some special tests viz. Vibration & Noise level measurement.
|
22.
|
Site &
Operating conditions
|
|
22.1
|
Ambient Temperature
|
45oC maximum
|
22.2
|
Accidental rise in surrounding
|
5oC above normal room temp.
lasting for max. 5 minutes
|
22.3
|
Atmosphere
|
98%
humidity with salt laden
atmosphere chemical fumes are
likely to be present in the
atmosphere at the motor installation.
|
22.4
|
Altitude above m.s.1
|
Not exceeding 1000 M.
|
23.
|
Fault capacity of system to which motor
is to be connected.
|
35 MVA
|
Table-XVIII
Specification of Variable Voltage Variable
Frequency (VVVF) Drive
Sr. No.
|
Description
|
Specification
|
1
|
Standard
applicable
|
IEC 146
|
2
|
Control
method
|
Vector control
|
3
|
Drive
type
|
IGBT based PWM technology
|
4
|
Operation
|
Single quadrant
|
5
|
Output voltage
|
0 to supply voltage
|
6
|
Output frequency range
|
0-200Hz.
|
7
|
Over torque capacity
|
150% for 60 sec.
|
8
|
Starting torque/ Pull up torque
|
160% for 30 sec.
|
9
|
Starting time
|
0-650 sec.
|
10
|
Accln./Decln time
|
0-650 sec.
|
11
|
Carrier frequency
|
3-4 KHz.
|
12
|
Degree of protection
|
IP42
|
13
|
Display
|
LCD display
|
14
|
Protection offered by the drive
|
-Stalling of motor
-Phase loss / Negative phase sequence.
-Earth fault
-Over load
-Over current
-DC under voltage
-DC over voltage
-Over temperature
-Short circuit
-dv/dt protection etc.
|
15
|
THD for voltage
|
less than 5%
|
16
|
Communication port
|
RS 232/485
|
TABLE-XVIV
ILLUMINATION LEVELS IN VARIOUS AREAS OF THE
PLANT
Sr. No.
|
Area/ Application
|
Lux
level
|
1
|
Office
|
300
|
2
|
Corridors
|
100
|
3
|
Staircase
|
100
|
4
|
Workshops/ Plant rooms
|
200
|
5
|
Control room
|
|
5.1
|
General
|
500
|
5.2
|
Vertical panels
|
300
|
6
|
Drawing rooms
|
400
|
7
|
Conference rooms
|
300
|
8
|
Library
|
300
|
9
|
High bay areas
|
250
|
10
|
DC `Exit’ Lighting
|
50 - 100
|
11
|
In Cell areas
|
200
|
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