Sunday, 26 April 2015

    e) Tolerable harmonic content                               NA
    f) Capacity rating factor for 1 min
                & 30 min                                                   1 min - 0.45, 30 min - 1.02 ECV
 TABLE-XIII

POWER DISTRIBUTION SCHEME FOR MOTOR LOADS

Sr. No.
Description
Feeding Source
MCC/ PDB No.
Upstream Source
Connected Motor Loads
1
V1/V2 System
MCC-1 and MCC-2
Normal PCC Panel
3 Nos.V2 Fans –75KW
2 Nos. V1 Fans-15 KW
2
E2 System
MCC-3 and MCC-4
Emergency PCC Panel
3 Nos. E2 Fans-90KW
FHA Loads
3
Tank Space Area-1
MCC-5
Normal PCC Panel
Fractional H.P. Process Motors
4
Tank Space Area-1,2 and Formaldehyde Area
MCC-6
Normal PCC Panel
Fractional H.P. Process Motors
5
EOG and VOG Systems
MCC-7 and MCC-8
Emergency PCC Panel
1 No. EOG Fan- 22.5 KW
1 No. VOG Fan-15 KW
6
DOG-1&2
MCC-9 and MCC-10
Emergency PCC Panel
1 No. DOG-1 Fan-22.5 KW
1 No. DOG-2 Fan-15 KW
7
PCW System
MCC-11 and MCC-12
Normal PCC Panel
1 No. Pump Motor –110 KW
1 No. Pump Motor-90 KW
8
(Boiler + Compressor) System
MCC-13
Normal PCC Panel
2 Nos. Compressor Motor-145 KW
2 Nos. SFU Feeders for Boiler system
9
Compressor Motor
MCC-14
Emergency PCC Panel
1 No. Compressor Motor-75 KW
10
Refrigeration System
MCC-15
Normal PCC Panel
2 Nos. Compressor Motors-160 KW
2 Nos. Chilled Water Pump-25 KW
11
FHA MCC Panel
MCC-16
Normal PCC Panel
2 Nos. DM Water Cooling Pump- 7.5 KW
2 Nos. Transfer Dolley-3.7 KW
1 No. Hydraulic Power Pack-50 KW
2 Nos. Dissolver Crane-15 KW
12
FHA MCC Panel
MCC-17
Emergency PCC Panel
1 No. EOT Crane-95 KW
1 No. Hot Cell Crane-10 KW
13
Make Up Area (MUA)
MCC-20, MCC-21, MCC-25
Normal PCC Panel
Process Pump Motors
14
Cell Top Cranes
MCC-8
Normal PCC Panel
1 No. 20/5 Te Cell Top Crane- 18 KW
15
Pu Lab
MCC-27
Normal PCC Panel
2 Nos. 63A SFU feeders
16
U4 System
MCC-22
Normal PCC Panel
4 Nos., 25 KW Rectifier
Electrolyser

17
Access Gallery Pump Motors
MCC-18, MCC-20 and MCC-21
Normal PCC Panel
Fractional H.P. Process Motors
18
Control  Room
UPS DB
Emergency PCC Panel
Control room lightings, Area monitors, instrumentation systems etc.
19
Health Physics Instruments
UPS DB
Emergency PCC Panel
Alpha, Beta and Gamma Monitors
NOTE-    Normal and Emergency PCC (Power Control Center) Panels shall be installed in R.O.P. 
                 substation.
TABLE : XV
PARAMETERS OF COPPER AND STEEL.
S.No.
Description
Copper
Steel
1
Maximum allowable Temperature.
1.     Brazed welded joints.
2.     Bolted joints.

450 0 C
250 0 C

620 0 C
310 0 C
2
Electrical Resistivity m W / cm.
1.589
15.0
3
Temperature Coefficient of resistance / 0 C
0.00427
0.00423
4
Density gm/cm3
8.96
7.86
5
Specific Heat Cal / gm 0 C
0.092
0.114
6
Factor K
2.922
8.571
7
Environment which is corrosive for the material.
Hot softened water containing NaHCO3, Ammonia, oxidising agents etc., Soil with poor drainage.
Chlorides, Sulphite, Sulphates, Carbon, less than 5 pH low resistivity soil acidic atmosphere.
8
Environment in which the material exhibits good corrosion resistance.
Practically all atmospheres polluted atmosphere, fresh water, and sea water.
Alkaline Atmosphere.

TABLE : XVI

MATERIAL AND SIZE OF EARTH LEADS
No.
Item
Material
              Size
1.
Main  earthing  conductor
Copper
2 x 126.7 Sq.mm
2.
415 V  Power  panel and  transformer
Copper
2 x 126.7 Sq.mm
3.
415 V  MCCs/ Lighting  panels
Copper
2 x 126.7 Sq.mm
4.
Lighting  DBs  and  Control  Board
Copper
65.09 Sq. mm
5.
Fences,  Towers,  Lighting  Mast
Steel
65.09 Sq. mm
6.
Motors
1) 75kW  and  above
2) 20  to  75kW
3) 7.5  to  20kW
4) Upto  7.5kW

Copper
Copper
Copper
Copper

126.7 Sq. mm
65.09 Sq. mm
(7 x 2.5 mm)35 Sq.  mm
(7 x 1.4 mm)10 Sq. mm
7.
Lighting  fixture,  single  phase  and  receptacle  lighting  conduits  and  junction  boxes
Copper
14 SWG
8.
Cable  tray  -  connection  with  main  earthing  grid
Copper
65.09 Sq. mm
9.
Along  the  cable  tray  and  interconnection  of  trays
G I
25 x  6mm
10.
Size  of  earthing  mat  for  earthing  handle  of  isolator  and  breaker  in  yard
Copper
35 Sq. mm (7 x 2.5 mm)
Table-XVII
TECHNICAL PARTICULARS OF MOTORS
Sr. No.
Description
Specification
1.
Standards applicable
IS 325, IS 12615
2.
Type of  enclosure, cooling   and degree of protection
TEFC, Fan cooled, IP 55.
3.
Type of duty
Maximum continuous (S1), S4 duty for Crane motors.
4.
Rated voltage
415 V
5.
Rated frequency
50 Hz
6.
No. of phases
Three phase
7.
Mechanical  input  in  KW 
 
To  suit  the   equipments’ requirements for operation at 120% of the designed capacity or to suit the design requirement of  the equipment  with 15%  margin, whichever is higher.
8.
Class of insulation
Class F
9.
Rotor
Squirrel cage
10.
Temperature rise class
Class B
11.
Breakway torque           
To suit the driven equipment.
12.
Breakway starting current 
Not exceeding 600% of FL current.
13.
Details of shaft extention 
As  per the requirement  of  the driven equipment.
14.
Limits  of  voltage  and                          frequency between which the motor is required to operate continuously and satisfactorily.
415 V + /- 10% Hz, 50 Hz +/- 5%.
15.
Direction of rotation                                            
Bi-directional
16.
Vibration & Noise level
As per IS 12065 & IS 12075 respectively.
17.
Method of starting
Mostly Direct-on-line, Star-delta & using soft starters and VVVF drive in some cases.
18.
Speed in revolutions per minute                                 at rated output.
1500 rpm, approximate, at 1000 rpm alternatively.

19.
System earthing
Earth electrode grounding system
20.
Equipment earthing
Motor body to be connected to earth electrode  through copper conductor  at  two different places
21.
Particulars of tests
All type and routine tests as well as some special tests viz. Vibration & Noise level measurement.
22.
Site & Operating conditions

22.1
Ambient Temperature
45oC maximum
22.2
Accidental rise in surrounding
5oC above normal room temp. lasting for max. 5 minutes
22.3
Atmosphere
98%   humidity  with   salt laden  atmosphere  chemical fumes  are  likely  to be present  in the  atmosphere at the motor installation.
22.4
Altitude above m.s.1
Not exceeding 1000 M.
23.
Fault capacity of system to which motor is to be connected.
35 MVA

Table-XVIII
Specification of Variable Voltage Variable Frequency (VVVF) Drive
Sr. No.
Description
Specification
1
Standard applicable
IEC 146
2
Control method
Vector control
3
Drive type
IGBT based PWM technology
4
Operation
Single quadrant
5
Output voltage
0 to supply voltage
6
Output frequency range
0-200Hz.
7
Over torque capacity
150% for 60 sec.
8
Starting torque/ Pull up torque
160% for 30 sec.
9
Starting time
0-650 sec.
10
Accln./Decln time
0-650 sec.
11
Carrier frequency
3-4 KHz.
12
Degree of protection
IP42
13
Display
LCD display
14
Protection offered by the drive
-Stalling of motor
-Phase loss / Negative phase sequence.
-Earth fault
-Over load
-Over current
-DC under voltage
-DC over voltage
-Over temperature
-Short circuit
-dv/dt protection etc.
15
THD for voltage
less than 5%
16
Communication port
RS 232/485

TABLE-XVIV
ILLUMINATION LEVELS IN VARIOUS AREAS OF THE PLANT

Sr. No.
Area/ Application
          Lux level
1
Office
300
2
Corridors
100
3
Staircase
100
4
Workshops/ Plant rooms
200
5
Control room

5.1
General
500
5.2
Vertical panels
300
6
Drawing rooms
400
7
Conference rooms
300
8
Library
300
9
High bay areas
250
10
DC `Exit’ Lighting
50 - 100
11
In Cell areas
200

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